Precision Forging of Spiral Bevel Gears for Army Helicopters

Spiral bevel gears were specially manufactured to support advance operations of  army helicopters. The program was specially originated to produce light weight forged components that reduce overall weight of army components and increase its overall life up to maximum.

TO help precision forgings manufacturer in India meet these goals, products are rigorously tested over various quality parameters during helicopter transmission using quality test stand. These spiral bevels gears are available in different designs to suit different applications and high quality raw material is used for long lasting transmission.

The expert manufacturers assure high strength design with lower noise levels and modified geometries to reduce overall transmission, noise or error etc. For this purpose, vibrant stress testing is performed at gears are tested on multiple stress level and helicopter transmissions. 

Why to use spiral bevel gears?

Spiral bevel gears are extensively utilized for Army helicopters for power transfer and motion regulation through shafts that are not parallel in nature. They are also used to interconnect drive systems for mechanical connections between rotors and the engines. Surprisingly, spiral bevel gears just work amazing here. They not only control noise levels inside cabin but help in effective helicopter transmission as well.  Also they are high in strength and low in weight that assure advance transmission program for clients. 

This program was funded by the government with an objective to deliver low weight vehicles that would be durable and easy to operate. These gears are available in variety of configurations, different transmission concepts and airframe drive integration. The success of program became more assured by implementation of effective tools or techniques and critical manufacturing concepts.

The research center and manufacturing experts are continuously working on the program to make it just better and more effective. After repeated testing, they were able to produce such product having low noise levels and increased strength. The product has positive influence on vibration and it was the major contributor for noise reduction during motion.

The product was also able to control transmission errors and able to perform during misaligned mode. This was an appreciable achievement for both army and the precision forgings manufacturers India. The evaluation of the product is still in progress and it is expected to deliver high quality solutions in near future.

Forging Vs. Casting: Comparing Casting and Forging Manufacturing Process

There are thousands of casting and forging companies in India and worldwide. They manufacture a vast variety of forging and casting components according to market's requirements. Here, we discussed about casting and forging methods.
 

Forging and casting are two very different manufacturing process. Moreover, Both are metal-working process usually used in varied industries in India and worldwide. They are often not restricted to metals.

Why Use Castings ?

We use castings for a vast range of components as well as wear parts that are too large. In this process, the main advantage of casting is no real upper size limit in casting weight. Moreover, elements are often less expensive than forge dies.

Why Use Forgings ?

Forging provides uniformity of structure as well as composition. Forged steel components are stronger than castings due to the grain flows of the steel are altered, conforming to the shape of the part.

Advantages of Forgings

• The tight grain structure of forgings making it mechanically strong.
• Will handle impact better than castings

Conclusion

Forged parts had a 26% higher tensile strength than the cast parts. For More information about forging, you can contact to prominent forging exporters in India.

Different Type Of Tools Used By Precision Forgings Manufacturer Across India

Have you ever been noticed in movies about forging tools that are used by actors to design their own weapons to fight against enemy? This is pretty common in action or war movies. You must be curious to know how this process actually works, let us have a close look on different forging tools and learn together to learn our own weapons like movie hero.

About Forging

Forging is the process where particular piece of metal is heated at high temperature and transformed to desired shape. The most common used materials are iron or steel that is used by Precision forgings manufacturer across India. The manufactures also have to add extra compression force for accurate deformation. Most of the people use hammer for this purpose.

Different forging tools for Precision forgings manufacturer

When manufacturers create special weapons they have to use forging tools to achieve the success. Here is a brief list of tools to help the manufacturers –

The most popular forging tool is hammer that comes in different shape, weights and designs. The weight of a hammer can go up to 4 kgs. This is also called hand forging and loved by ancient manufacturers as it gives more precise and accurate results. Most of the times, heavy hammer is utilized by manufacturers as it shapes the metal well as compared to low weight hammer.

Next important fact to consider is distance between hammer and metal. Larger the distance, more accurate the results would be. With perfect hammering, it is possible to achieve best results as you have imagined in your mind.

The second forging tool is anvil. It should be stronger otherwise it will breakdown into pieces. The next important tool is tongs that is required to shape thin metals like wires. Tongs are available in different sizes and designs in market.

After reading this article, you must have clear idea on forging tools and how they can help Precision forgings manufacturer. To know more on forging tools and their working, contact to leading Precision forgings manufacturers and exporters now.

To Better Understanding The Basics Information about Hot Forging Manufacturers In India

Forging is one of the oldest metal working process, forgings may be classified into different types such as open-die forgings, drop forgings, close-die forgings, upset, impression die forging, press as well as automatic hot forging.

Forgings is one types of manufacturing method inclusion the shaping of metal utilized compressive forces. In India many Forgings industries can simply produce varied types of complicated shapes with the help of the latest technologies and tools as well as modern machines. Forging is mainly divided into 2 categories cold and hot. To bring out the correct output, either hot or cold formation is finished. The temperature at that the shaping is finished directly affects the grain structure of the solid half that ultimately affects its properties. There are several forging manufacturers and exporters across the worldwide offering their best quality forgings products and services in the various industrial sectors.

Here are some things you absolutely need to know hot forgings manufacturer in India and worldwide. Hot forgings is that the method of forming metal components through the use of rolling, pressing and hammering. The hot forgings manufacturer are offered several forgings components as well as hot forgings are accessible in various dimensions and specification according to the market's requirements.

Hot forgings can manufacture metal components with more diligently designs and shapes. It is ordinarily used for arduous metals like various iron and its alloys that are extremely very complicated to shape when cold.

There are many technical and mechanical advantages of hot forging.

• High temperature lessen yield strength and ductility so less energy is needed to work a specific metal.

• During the deformation method, it reduces the size or totally closes the pores.

• In general, Forgings can be utilized to produce metal elements with good strength to weight magnitude relation, with nominal waste of material.

Different Forging Process In Metal Technology

Modern construction has integral component named as metal forgings. Latest metal technology includes four popular forging techniques – close die forgings, open die forgings, cold forging, and seamless rolled-ring forgings. Usage of material depends on nature of product and industrial requirement. All forging components are designed using one of these popular metal technologies.

Close die forgings and exporters

The other popular name for Close die forgings is impression die forging. Close die forgings exporters utilized process for creating 3-dimensional objects. The process is suitable for bulk production and hot metal is transformed into desired shape using two dies. These two dies are basically two parts of molds that are combined together. Close die forging is suitable for aluminium, steel and titanium metals. It is possible to design forging components in intricate shapes based on clients’ configurations.

Cold forgings and exporters

Most of forgings are example of hot process that is done at a high temperature of 2300 degrees. However, cold forgings are performed at low temperature mainly at room temperature. The cold forging technique is highly suitable for automotive parts having weight up to 10 pounds. The technique is most suitable for metals like stainless steel, bronze, aluminum alloys, brass, and carbon steel.

Open die forgings and exporters

It is different from cold and close die process using flat dies for manufacturing forging components. Huge metal can be forged between flat dies using open die technique. The process assures précised forging and suitable for providing high mechanical strength and required strength. The versatile process is also suitable for ferrous and non-ferrous alloys.

Seamless rolled-ring forgings

In this technique, no dies are used for manufacturing forging components. Exporters use this process for Aluminum, Steel and Titanium Forgings. It is suitable for heavy metals weighing up to 350,000 pounds.